DCT

7:24-cv-00170

Utex Industries Inc v. GD Energy Products LLC

I. Executive Summary and Procedural Information

  • Parties & Counsel:
  • Case Identification: 7:24-cv-00170, W.D. Tex., 07/22/2024
  • Venue Allegations: Plaintiff alleges venue is proper because Defendant maintains a "regular and established place of business" in Odessa, Texas, within the judicial district, where it allegedly offers to sell and sells the accused products.
  • Core Dispute: Plaintiff alleges that Defendant’s Redline+ Packing Series, specifically its header ring component, infringes two patents related to durable packing assemblies for industrial pumps.
  • Technical Context: The technology concerns sealing components, known as header rings, used in high-pressure reciprocating pumps common in the oil and gas industry to prevent fluid leakage and withstand abrasive conditions.
  • Key Procedural History: The complaint notes prior litigation filed in 2018 by Plaintiff against Defendant’s predecessor, Gardner Denver, over a parent patent to those now in suit and a predecessor product. That case was voluntarily dismissed. The complaint also alleges Gardner Denver filed an Inter Partes Review (IPR) petition in 2019 challenging one of the asserted patents, which may be used to establish pre-suit knowledge for willfulness allegations.

Case Timeline

Date Event
2008-01-02 Earliest Priority Date for '949 and '206 Patents
2018-04-01 Prior litigation filed by UTEX against Gardner Denver
2019-10-01 U.S. Patent No. 10,428,949 Issued
2019-12-20 Gardner Denver files IPR petition against '949 Patent
2021-01-01 GDEP spun off from Gardner Denver (approximate date)
2021-12-30 Prior litigation voluntarily dismissed
2022-04-12 U.S. Patent No. 11,300,206 Issued
2024-06-03 Accused Redline+ Packing Series launched by GDEP
2024-07-22 Complaint Filed

II. Technology and Patent(s)-in-Suit Analysis

U.S. Patent No. 10,428,949, “Packing Assembly for a Pump,” Issued October 1, 2019

The Invention Explained

  • Problem Addressed: The patent’s background section describes a failure mode in conventional elastomeric header rings used in high-pressure pumps known as "nibbling," where the material at the juncture of key sealing surfaces is progressively "gouged out" during operation, leading to seal failure (ʼ949 Patent, col. 2:62-64).
  • The Patented Solution: The invention claims to solve this problem by incorporating a "fabric reinforced elastomeric material" that covers at least the critical surfaces of the header ring (ʼ949 Patent, col. 8:66-68). This reinforced layer acts as an "anti-nibbling section," providing enhanced durability and preventing the degradation that occurs at the high-stress junctures of the seal (ʼ949 Patent, col. 7:23-40).
  • Technical Importance: This design aims to increase the operational life and reliability of seals in demanding, abrasive, and high-pressure environments, thereby reducing costly equipment downtime in industries like oil and gas (Compl. ¶7).

Key Claims at a Glance

  • The complaint asserts independent claim 3 (Compl. ¶27).
  • Claim 3 recites a header ring with a specific geometry comprising an opening, four distinct annular surfaces defining its shape, and an annular bead, with the key limitation being:
    • "fabric reinforced elastomeric material covering at least the surfaces of the header ring facing in the first direction."
  • The complaint notes that Defendant infringes "one or more claims," preserving the right to assert others (Compl. ¶26).

U.S. Patent No. 11,300,206, “Packing Assembly for a Pump,” Issued April 12, 2022

The Invention Explained

  • Problem Addressed: Like its parent, the ʼ206 Patent addresses the problem of "nibbling" and premature failure of header ring seals in high-pressure pumps due to abrasive fluids and operational stresses (ʼ206 Patent, col. 2:1-5).
  • The Patented Solution: The ʼ206 Patent claims a header ring constructed as a "resilient body" with a specific arrangement of five "annular portions" (ʼ206 Patent, col. 6:1-21). The inventive concept is the application of a "surface layer of woven fabric" to at least some of these portions, which is "adapted to be engageable with a reciprocating, cylindrical member," thereby providing a durable, wear-resistant barrier at the point of action (ʼ206 Patent, Abstract; col. 6:22-29).
  • Technical Importance: The invention provides an alternative claimed configuration for a reinforced header ring intended to improve seal durability and longevity in plunger-type pumps (Compl. ¶9).

Key Claims at a Glance

  • The complaint asserts independent claims 1 and 4 (Compl. ¶38, ¶40).
  • Claim 1 recites a header ring with several defined surfaces, wherein the key limitation is that "at least a section of the radially inwardly facing annularly extending sealing surface and at least a section of the generally axially extending radially inwardly facing surface comprise a layer of woven fabric."
  • Claim 4 recites a header ring comprising an opening and a "resilient body" that is itself defined by five distinct "annular portions," wherein the key limitation is that "at least a section of the radially inwardly extending first annular portion and at least a section of the generally axially extending second annular portion comprise a surface layer of woven fabric."
  • The complaint preserves the right to assert claims beyond those detailed (Compl. ¶37).

III. The Accused Instrumentality

  • Product Identification: The "Redline+ Packing Series," and specifically the header ring component included within that series (Compl. ¶20, ¶22).
  • Functionality and Market Context:
    • The Accused Products are described as a set of rings sold for use in reciprocating plunger-type pumps for industrial applications such as pumping and hydraulic fracturing (Compl. ¶20). The complaint includes an annotated product photo from a marketing brochure, highlighting the accused red header ring as part of a larger pump packing assembly (Compl. ¶21).
    • Plaintiff alleges that the Redline+ Packing Series is a "redesign" of the "Redline Packing Series," which was the subject of prior litigation between Plaintiff and Defendant's predecessor (Compl. ¶14).

IV. Analysis of Infringement Allegations

The complaint alleges infringement based on claim charts attached as exhibits, which were not included in the filed document. The analysis below is based on the complaint's narrative summary of those allegations.

’949 Patent Infringement Allegations

Claim Element (from Independent Claim 3) Alleged Infringing Functionality Complaint Citation Patent Citation
A header ring comprising: an opening; The header ring of the Accused Products comprises an opening. ¶28 col. 8:49
a radially inwardly extending first annular surface adjacent the opening... The accused header ring has a radially inwardly extending first annular surface with a portion facing a first direction. ¶28 col. 8:50-54
an axially extending second annular surface opposite the opening; The accused header ring has an axially extending second annular surface opposite the opening. ¶28 col. 8:54-55
a radially extending third annular surface facing in the first direction... The accused header ring has a radially extending third annular surface facing in the first direction. ¶28 col. 8:55-58
a fourth annular surface facing in a second direction... The accused header ring has a fourth annular surface facing in a second direction. ¶28 col. 8:59-62
an axially extending annular bead facing in the second direction... The accused header ring has an axially extending annular bead facing in the second direction. ¶28 col. 8:62-65
fabric reinforced elastomeric material covering at least the surfaces of the header ring facing in the first direction. The accused header ring has fabric reinforced elastomeric material covering at least the surfaces of the header ring facing in the first direction. ¶28 col. 8:66-68
  • Identified Points of Contention:
    • Technical Question: The central dispute will likely be factual: does the red material of the accused header ring constitute a "fabric reinforced elastomeric material" as claimed? The complaint makes a conclusory allegation, but the actual composition and construction of the accused product will be subject to discovery and expert analysis.
    • Scope Question: A secondary issue may concern whether the accused material, if found to be fabric-reinforced, actually "cover[s]" the specific surfaces "facing in the first direction" as required by the claim's geometric limitations.

’206 Patent Infringement Allegations

Claim Element (from Independent Claim 1) Alleged Infringing Functionality Complaint Citation Patent Citation
A header ring...comprising: an opening; The accused header ring has an opening. ¶39 col. 5:26
a generally radially inwardly facing annularly extending sealing surface... The accused header ring has this sealing surface. ¶39 col. 5:31-34
a generally axially extending radially inwardly facing surface... The accused header ring has this axially extending surface. ¶39 col. 5:35-37
...wherein at least a section of the radially inwardly facing annularly extending sealing surface and at least a section of the generally axially extending radially inwardly facing surface comprise a layer of woven fabric... The accused header ring has at least a section of these two specified surfaces that comprise a layer of woven fabric. ¶39 col. 5:49-54
Claim Element (from Independent Claim 4) Alleged Infringing Functionality Complaint Citation Patent Citation
A header ring...comprising: an opening; and a resilient body, comprising: The accused header ring has an opening and a resilient body. ¶41 col. 6:1-2
a generally radially inwardly extending first annular portion... The resilient body of the accused header ring has this first annular portion. ¶41 col. 6:3-6
a generally axially extending second annular portion... The resilient body of the accused header ring has this second annular portion. ¶41 col. 6:7-8
...wherein at least a section of the radially inwardly extending first annular portion and at least a section of the generally axially extending second annular portion comprise a surface layer of woven fabric... The accused header ring has sections of its first and second annular portions that comprise a surface layer of woven fabric. ¶41 col. 6:22-26
  • Identified Points of Contention:
    • Technical Question: As with the ʼ949 Patent, a core issue is whether the accused product's material is a "layer of woven fabric" or a "surface layer of woven fabric." The distinction, if any, between these terms may be debated.
    • Scope Question: The infringement analysis will depend on whether the geometry of the accused header ring maps onto the distinct sets of "surfaces" (Claim 1) and "annular portions" of a "resilient body" (Claim 4). The defense may argue a mismatch between the accused product's structure and the specific language of one or both claims.

V. Key Claim Terms for Construction

  • The Term: "fabric reinforced elastomeric material" (’949 Patent) / "layer of woven fabric" (’206 Patent)

    • Context and Importance: This term is the central inventive concept of the patents-in-suit. The outcome of the infringement analysis depends almost entirely on whether the material of the accused Redline+ header ring falls within the scope of this term.
    • Intrinsic Evidence for Interpretation:
      • Evidence for a Broader Interpretation: The '949 patent specification provides a broad definition, stating the term "fabric" is "used in the broadest sense and includes any cloth or cloth-like structure made by any technique such as knitting, weaving or felting" of numerous fiber types (ʼ949 Patent, col. 8:3-11). This language may support an expansive reading.
      • Evidence for a Narrower Interpretation: The specification also describes embodiments where the fabric is a distinct "layer of reinforced, elastomeric material, bonded to the homogeneous elastomeric material of the remainder of header ring" (ʼ949 Patent, col. 7:28-31). This could support a narrower construction requiring a discrete, laminated layer, as opposed to a composite material with fibers dispersed throughout.
  • The Term: "resilient body" (’206 Patent, Claim 4)

    • Context and Importance: Practitioners may focus on this term because claim 4 is structured around a "resilient body" that possesses certain fabric-covered portions. Defining what constitutes the "body" versus the "surface layer" is critical to applying the claim to an accused product.
    • Intrinsic Evidence for Interpretation:
      • Evidence for a Broader Interpretation: A party could argue the "resilient body" refers to the entire header ring structure, with the woven fabric being an integral part of that body.
      • Evidence for a Narrower Interpretation: An embodiment in the '206 patent's specification describes a "reinforced fabric layer 96 [that] completely encapsulates or surrounds the core 90 of body portion 89" (ʼ206 Patent, col. 4:1-3, referencing FIG. 7). This suggests the "resilient body" could be construed as the inner core, distinct from the outer fabric layer, potentially narrowing the claim's scope.

VI. Other Allegations

  • Indirect Infringement: The complaint alleges inducement of infringement under 35 U.S.C. § 271(b), asserting that Defendant encourages infringement by, inter alia, creating advertisements, establishing distribution channels, and providing instructions or manuals for the Accused Products (Compl. ¶29, ¶42).
  • Willful Infringement: The complaint alleges willful infringement for both patents. For the '949 Patent, it alleges knowledge based on the 2018 litigation involving its parent patent and, more directly, on a December 2019 IPR petition that Defendant’s predecessor filed against the '949 Patent (Compl. ¶30). For the '206 Patent, it alleges knowledge since its issuance in April 2022 and, at the latest, upon service of the complaint (Compl. ¶43).

VII. Analyst’s Conclusion: Key Questions for the Case

  • A central issue will be one of material science and evidence: what is the actual physical composition and method of manufacture of the accused Redline+ header ring? The case will likely turn on expert testimony establishing whether its red component is a "fabric reinforced" material as claimed, or a different type of homogenous or composite elastomer falling outside the claim scope.
  • The case will also present a key question of claim construction: does the term "fabric reinforced elastomeric material" require a distinct, bonded layer, as shown in certain patent embodiments, or can it be construed more broadly to cover materials where reinforcing fibers are integrated or dispersed? The court's definition of this core term may be dispositive.
  • Finally, a significant legal question will be the impact of prior conduct: what weight will be given to the prior litigation and the IPR petition filed by Defendant's predecessor? Plaintiff will use this history to argue for willful infringement, suggesting a deliberate and knowing effort to copy or design around its patented technology.